As one of the top ten bathroom manufacturers in China, JIUCHAUNG (Nine Creat) Technology Bathroom is committed to providing global consumers with high-quality, environmentally friendly, and intelligent bathroom products. Today, we will take you through the detailed manufacturing process of ceramic toilets, showcasing how we create durable and aesthetically pleasing products through exquisite craftsmanship and strict quality control.
1. Raw Material Preparation
The main raw materials for ceramic toilets are natural minerals such as kaolin, quartz, and feldspar. These materials are carefully screened to ensure they are free of impurities and meet environmental standards. JIUCHAUNG Technology Bathroom always uses high-quality raw materials to guarantee the durability and safety of our products.
2. Slurry Preparation
The screened raw materials are mixed in specific proportions and stirred with water to form a uniform slurry. This step requires precise control of the slurry’s viscosity and fluidity to ensure smooth progress in subsequent molding processes. Our engineers use advanced equipment to strictly control the slurry ratio, ensuring consistent quality for each batch.
3. Molding
The slurry is poured into plaster molds, where it takes the initial shape of the toilet through slip casting technology. The design of the plaster molds directly determines the appearance and structure of the toilet. JIUCHAUNG Technology Bathroom has an in-house mold design team that ensures every toilet is ergonomic and visually appealing.
4. Drying
The molded toilet body needs to be naturally dried in a constant temperature and humidity environment to remove excess moisture. This process usually takes 24-48 hours. We use advanced drying equipment to ensure even drying and prevent cracking or deformation.
5. Trimming and Polishing
The dried body is trimmed and polished to remove burrs and uneven surfaces. The skilled craftsmen at JIUCHAUNG Technology Bathroom ensure that every product meets our high aesthetic standards.
6. Glazing
The trimmed body is coated with a layer of glaze to enhance its luster and stain resistance. We use environmentally friendly glazes to ensure our products are non-toxic and harmless. Automated spraying equipment ensures an even glaze application.
7. High-Temperature Firing
The glazed body is fired in a kiln at temperatures above 1200°C. This process fully vitrifies the body, forming a strong and durable ceramic structure. JIUCHAUNG Technology Bathroom’s kilns are equipped with intelligent temperature control systems to ensure stable firing conditions and prevent defects.
8. Quality Inspection
After firing, each toilet undergoes rigorous quality inspections, including visual checks, dimensional measurements, water resistance tests, and load-bearing tests. We adhere to a “zero defect” standard, ensuring that every product meets international quality standards.
9. Packaging and Shipping
Toilets that pass inspection are carefully packaged to prevent damage during transportation. JIUCHAUNG Technology Bathroom uses eco-friendly packaging materials, aligning with our commitment to green manufacturing.
Conclusion
JIUCHAUNG (Nine Creat) Technology Bathroom is driven by innovation and dedicated to quality, striving to provide exceptional bathroom experiences for global consumers. Our ceramic toilets are not only visually stunning but also renowned for their superior performance and environmental friendliness. Choose JIUCHAUNG, choose a quality life!